This project aimed to bridge the gap in comprehensive machinery safety training within Europe, especially in VET. Our goal was to develop an interactive VET curriculum using Virtual Reality (VR) technologies, aligned with the Machinery Safety Directive 2006/42/EC. We focused on: 1-Conduct a situation analysis to assess current practices and training needs in machinery safety within the manufacturing sector. 2-Creating an innovative, digital training curriculum on machinery safety, supported by VR materials. This curriculum is cost-effective, accessible, and provides practical knowledge on hazard identification, risk assessment, and management. 3-Enhancing the technical skills of machine manufacturers, VET teachers, and students in applying ISO 12100 standards for hazard identification, risk analysis, and SIL analysis, reducing machinery-related accidents, and improving productivity. 4-Establishing a robust evaluation system for the digital training content, following ISO 21001 principles, with 300 test and application-based questions to ensure effectiveness.
We applied for this project to address critical gaps in machinery safety training within the European Union and Turkey. Despite existing safety regulations, machinery-related accidents continue to cause significant injuries and fatalities, representing nearly one-third of all workplace accidents in 2018. The root of this issue lies in the lack of comprehensive training in Vocational Education and Training (VET) programs and engineering curricula. There is currently no curriculum that adequately covers key aspects of machinery safety, including risk assessment, safety devices, and functional safety, which are crucial for both traditional and Industry 4.0 production systems. As production systems evolve with technological advancements, the need for skilled workers who can manage safety and maintenance challenges becomes increasingly urgent. This project aimed to develop a future-oriented, innovative, and digital machinery safety curriculum to equip VET learners, engineers, and industry professionals with the necessary skills to reduce accidents and enhance safety across the industry.